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Ceratizit Standard Insert Grades for Optimized Steel Turning

Appears in Print as:'Standard Insert Grades for Optimized Steel Turning'


The inserts are engineered for increased productivity and feature advanced substrates, geometries and Ceratizit’s Dragonskin multilayer coating for lower heat and less tool wear.

The gold-colored TiN outer layer of the Dragonskin multilayer CVD Ti(C,N)/Al2O3/TiN coating acts as an indicator to help prevent insert waste and easily detect wear. Photo Credit: Ceratizit

The gold-colored TiN outer layer of the Dragonskin multilayer CVD Ti(C,N)/Al2O3/TiN coating acts as an indicator to help prevent insert waste and easily detect wear. Photo Credit: Ceratizit

Ceratizit具有三种新的标准涂层碳化物ISO-P钢钢插入等级,用于共同钢转动操作,据说与之前的一代等级相比,提供了高达20%的刀具寿命。该公司表示,该插入件高度设计,可提高生产率,采用先进的基板,几何和Ceratizit的Dragonskin多层涂层,用于较低的热量和较少的工具磨损。

To prevent insert waste and easily detect wear, the gold-colored TiN outer layer of the Dragonskin multilayer CVD titanium carbonitride (Ti(C,N))/aluminum oxide (Al2O3)/Titanium Nitride (TiN) coating acts as an indicator. It not only enables users to clearly identify insert wear and index before a breakage but also prevents sharpcutting未使用的边缘,插入无意中丢弃。

此外,据说,机械后涂层处理在涂层中产生有益的残余应力,这导致过程安全性增加。额外的安全性在大批量生产情况下可能尤为重要,通常与转动的ISO-P钢材相关联。

Each of the three grades are engineered for optimizing specific production scenarios. The CTCP115-P (ISO P15) grade has enhanced resistance to high temperatures and is well suited for use at higher cutting speeds in smooth, continuous cuts in stable cutting conditions. The CTCP125-P (ISO P25) universal steel-cutting grade is said to balance toughness and wear resistance to provide consistent reliability in turning operations ranging from finishing to rough machining. The CTC135-P (ISO P35) is a tough carbide grade for lower cutting speeds, interrupted cuts and unstable machining conditions.

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